HARDWARE

SOFTWARE

TraceCut

Metal Rapid  Prototyping System  

m3Linear  (by Concept-laser, Germany)

Manufacturing Date:  Oct. 2004

Specifications:

Based on using laser micro welding of any type of metallic powder such as stainless steel, tool steel and alloy steel,  LaserCUSING ® - fusion of single-component metallic powder materials - allows the layer-by-layer construction of components from almost all metallic materials (e.g. stainless steel and hot work steel powders).

Metallic powder is hereby fully fused layer for layer to produce a 100% component density. A specially developed exposure strategy allows the generation of solid and large-volume components without any deformation. A patented surface post-treatment process directly after the construction process ensures the highest surface quality and hardness. Countless technical refinements such as automatic powder evacuation, a separately developed coating system and a circulating inert gas atmosphere make the M3 linear a machine concept in a class of its own.

The products have density up to100%, very homogeneous microstructure and industrial acceptable surface roughness. Small details and very thin walls up to 1 mm can be built efficiently without problems and near real strength.

Applications:

Metallic products: low productions batches, spare parts, tools, die and mold inserts, medical implants, etc.

Plastic 3D Printer / Rapid  Prototyping System

    Invision Si2  (by 3DSystems, USA)

Manufacturing Date:  April. 2005

Specifications:

Excellent part resolution and surface finish

Durable part material

"Melt-away" supports

"Plug and play" operation

Network-ready

Intelligent job queuing

Quickly produce parts directly from 3-D CAD data

Address a wide range of applications

Labor-free post processing

No special training required

Communicate and validate complex designs

Address design issues early in the development cycle

Accelerate design cycles and time-to-market

Reduce product development costs

Applications:

Models for Concept development, Design validation, Presentation, marketing and selling aids, Bid packages, Prototypes for form and fit analysis and Patterns for casting or molding
     

6 axes Multi purpose robot for laser handling  

UP20  (by Motoman, Yaskawa, Japan)

Manufacturing Date:  June. 2000

Specifications:

6 axes robot suitable for handling the laser cutting and welding and laser cladding heads.
 

Applications:

3D laser cutting. welding and surface cladding

3D Scanner (Laser and Mechanical Probe)  

Cyclone II   (by Renishaw, England)

Manufacturing Date:  June. 2005

Specifications:

Dedicated off-line scanning leaves machine tools free to cut metal.
High speed scanning reduces lead times from pattern to finished part.
Available with both contact and non-contact (Laser) scanning probes.
Quiet and clean in operation - allows installation in an office-like environment.
For setting data capture parameters, data manipulation and machining the Cyclone system includes Tracecut. This powerful software enables you to machine parts totally independently of the scanning strategy and the probe styli which were used.
 

Applications:

3D scanning and contour tracing of complex geometry products and curved surfaces. Reverse engineering for spare parts.
     

Industrial Laser Cutting and Welding Machine  

DY 022  (by Rofin-Sinar, Germany)

Manufacturing Date:  June. 2000

Specifications:

Nd:YAG 2.2 KW laser machine.

Can cut up to 10 mm mild steel sheets and up to 8 mm stainless steel.

Equipped with 6 axes Motoman robot for 3D cutting.

Applications:

Laser cutting and welding of sheet metals.

Cutting complex 2D and 3D contours.

Cutting and trimming automotive parts.

Laser - Metal Powder Cladding Head

YC50  (Precitec,Germany) and Sulzer 120A Powder feeder (Sulzer, Germany)

Manufacturing Date:  October. 2008

Specifications:

Integrated sensor technology, like protective

Applications:

Laser cladding using stainless steel or Ti metal powders.

Repair of cracked or worn expensive metal parts.

Coating with Ceramic powders,

Layer manufacturing of metallic products.

Coating medical implants with Bio-ceramics

High Precision EDM Wire-cut Machine

Ultracut F1  (by Electronicagroup, India)

Manufacturing Date:  April. 2006

Specifications:

High-precision 5 axes CNC

Best surface finish : 0.4 µ Ra

ePulse technology

Capability of machining Poly Crystalline Diamond

Table size - 650 X 440 mm

Max. Cutting Speed: 210 mm²/min.

Taper ±30°/50 mm

5 Axes CNC,  Front Loading

Applications:

Cutting and Shaping of metal parts up to 250mm thickness,

Manufacturing of dies and molds,

High precision forming of metals,

Production of high surface finish up to 0.4 µ Ra.

210 ton Injection Molding Machine  

SM210  (by Asian Plastic machinery Co, Taiwan)

Manufacturing Date:  January. 2007

Specifications:

210 Ton clamping,  450x450 mold area, Auto feeder, Drier, Mixer.
 

Applications:

Injection molding of plastic products.

High Purity Nitrogen Generator  

N2PICO3   (by Claind, Italy)

Manufacturing Date:  March. 2007

Specifications:

Produces Nitrogen with purity up to 99.99%, 4.2 Liters per hour.

Self maintenance and automatic operation.
 

Applications:

Produces high purity Nitrogen for the metal rapid prototyping and laser cutting and cladding applications.

Unigraphics NX 7.5: world leader integrated CAD/CAE/CAM/RPM and mold design and manufacturing software.

ANSYS 12: Most accurate CAE and finite element analysis software.  efficient for every type of analysis.

AutoCAD + Inventor: Very friendly and reliable CAD software.

Moldflow Plastic Advisor 10: Very efficient software used for designing of plastic mold and plastic flow simulation and analysis.

Power Shape, Mold Maker and Power Mill: Very efficient software for CAD/ CAM and mold design applications.

TraceCut:  Specialized software for 3D Scanning and contour tracing.

Mimics: Specialized software for 3D model extraction from the medical CT and MRI scans. This software is the key software for the development of medical implants.

3D-DOCTOR is an advanced 3D modeling,  image processing and measurement software for MRI, CT, PET, microscopy, scientific, and industrial imaging applications.